BASIC RALLYCAR BUILD / REBUILD (Revised 9-16-02): 40 hrs = Strip and clean shell 80 hrs = Build cage & seam weld 24 hrs = Prep & paint interior, bays, & underside 24 hrs = Reinstall glass & reassemble body parts 40 hrs = Clean, refurbish & paint stripped mechanicals 60 hrs = Assemble & install, rear end, suspension & brakes 90 hrs = Build/rebuild engine, clutch & transmission 24 hrs = Install cooling and fuel systems 48 hrs = Wiring, controls, computer and other voodoo stuff 42 hrs = Install seats, belts, odo, radio, lighting etc. 32 hrs = Exterior paint & finish & final graphics 12 hrs = Refurbish & mount wheels & tires (8 ea.) 16 hrs = Tuning, testing, and sorting _______ 532 hrs = Today's ClubRally Preparation